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Pharmaceutical and Medical Secondary Packing Solutions

Brief Introduction:

The secondary packing production line for pharmaceutical and medical is mainly consisted of cartoning machine, big case cartoning, labeling, weighing station and also palletizing unit and Regulatory Code System etc.

Once we accomplished the production process in pharmaceutical and medical Secondary Packing, the products will be transferred into the warehouse .


Product Detail

Product Tags

Core description

The secondary packing production line for pharmaceutical and medical is mainly consisted of cartoning machine, big case cartoning, labeling, weighing station and also palletizing unit and Regulatory Code System etc.
Once we accomplished the production process in pharmaceutical and medical Secondary Packing, the products will be transferred into the warehouse .
The secondary packing production line for pharmaceutical and medical is fully autmatic controlled, with high speed and stability running. As well as the optional date batch number printer and manual insertion device, Multi-function packing operation, all kinds of complex packing work completed at the same time.

Product Video

Detailed description

The secondary packing production line for pharmaceutical and medical meets with the high level capacity and realize automatic transportation and automatic sealing.
Comply with GMP and other international standards and design requirements.
For different packing products equipped with different packing grip.
The whole packaging process is transparent and visible.
Production process monitoring system ensures smooth maintenance of equipment.
Super long carton storage bit, can store more than 100 cartons.
Full servo control.
With industrial robots suitable for all kinds secondary packing production line in pharmaceutical and medical productions.

Introduction of product operation steps

Step 1: Cartoning machine

1.Product feeding into the cartoning machine
2.Automatically carton box unfolding
3.Feeding the products into the cartons, with leaflets
4.Sealing the carton

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Step 2: Big case cartoning machine

1.The products in cartons feeding into this big case cartoning machine
2.Big case unfolding
3.Feeding products into big cases one by one or layer by layer
4.Seal the cases
5.Weighing
6.Labeling

Step 3: Automatic palletizing unit

1.The cases transfered via the auto logistic unit to the automatic palletizing robot station
2.Palletizing automatically one by one , which palletizing designed meet the users personalized needs
3.After palletizing, the cases will be delivered into warehouse by manual way or automatically

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Advantages:

1.Troubleshooting display .
2.Easy to operate.
3.Small space occupied.
4.Quick and accurate actions.
5.Full servo control, more stable running.
6.Man-machine cooperation robot, safety and maintenance-free, low energy consumption .
7.Customization to meet different customers’requirements.
8.Visual camera to achieve automatic identification of multi-specification medicine bags.
9.With multi-material temporary storage, the bag will be placed in the temporary storage box.
10.Full servo supply disk system to achieve seamless supply of sterilizing disk.
11.Mitsubishi and Siemens PLC is small, high speed, high performance
12.Suitable for multiple basic components of the connection, simulation control, positioning control and other special uses.
13.It is a set of PLC that can meet a wide range of needs.

Example of case

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5
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Technical Parameters of Cartoning Machine

Heads amount of opening carton 5
Speeed 200-220box/min
Power supply     380v  50Hz
Main motor     2.2 Kw
Vacuum pump     1.3Kw
Conveyer belt and others     1Kw
Air compressed Consumption     40NL/min
Pressure     0.6MP
Weight     3000Kg

 

mm

MIN

MAX

MAX

MAX

A

20

70

120

150

B

15

70

70

70

C

58

200

200

200

Chain pitch Standard

Standard

1/3

1/2

Carton

≥300g/m2  International machinery carton

Leaflet

50g~70g/m2 、60 g /m2 is the best

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The carton size limitation is according to the above chart,if too big size change,need to change push rod,suck nozzle on cartooning machine etc.

Cartoner(Standard Electricity)
No. Item Name Description Qty Remarks Brand

SIEMENS PLC& COMPONENTS

1 CPU226 PLC/CPU 6ES7 216-2AD23-0XB8 1 S7-200 SIEMENS
2 PLC lithium battery 6ES7 29I-8BA20-0XA0 1 SIEMENS
3 Expand I-O 6ES7 223-1BL22-0XA8 1 16points I-O SIEMENS
4 Circuit Line connector 6ES7972-0BA12-0XA0 2 without programming port SIEMENS
5 Switch Power HF-200W-S-24 1 200W DC24V HENGFU
6 Touch Screen KTP1000 1 According to customer SIEMENS

Main Switch、Motor protection switch、Fuse

1 QS1 Main Swithc P1-32/EA/SVB/N 1 32A MOELLER
2 QF1 Three pole switch C65N C32/3P 1 32A Schneider
3 QF3 Single pole switch C65N C4/1P 1 4A single pole Schneider
4 QF4.5 Single pole switch C65N C10/1P 3 10A single pole Schneider
5 QF6 Motor protection switch PKZMC-4 3 2.5-4A MOELLER
6 auxiliary contact NHI-E-11-PKZ0 3 1NO+1NC MOELLER
7 three phase power extension socket B3.0/3-PKZ0 1 Connections 3 MOELLER

Auxiliary contact /Relay

1 auxiliary contact DILM09-10C 3 Grommet AC220V MOELLER
2 Relay MY2N-J 9 8+1(backup)DC24V OMRON
3 Relay plate PYF08A-E 9 8+1(backup)DC24V OMRON

SIEMENS FREQUENCY CONVERTER/Oriental Motor

1 Frequency conveter 6SE6440-2UD23-OBA1 1 Main motor 3KW SIEMENS
2 9 pins plug D-shape 9 pins plug 1 Frequency converter communication use
3

Frequency conveter

FSCM03.1-OK40-1P220-NP-S001-01V01 1 Conveyer belt Bosch Rexroth
4 Step motor ARLM66BC 4 Oriental Motor
5 Step motor drive ARLD12A-C 4 Oriental Motor

Button

1 Start Button ZB2-BA331C 1 Start Button Schneider
2 Stop Button ZB2BA432C 1 Stop 1NC Schneider
3 Reset ZB2-BA6C 1 Reset blue button Schneider
4 Emergency ZB2-BS54C 1 Stop Button Schneider
5 Jogging ZB2-BA5C 2 Jogging Schneider
photoelectricproximity switch brand is “TURCK”、“BANNER”、“P+F”、“SICK”。ENCODER IS MEYLE FROM GERMANY。Vacuum pump is BUSCH GERMANY。

Main motor, Reduction box is SEMENS&TAIWAN WANXIN

Technical Parameters of box unfolding -feeding in-sealing machine

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9
Packing speed

1-6boxes/min (based on box size)

Machine size

5000*2100*2200mm(L*W*H)

Shipping box size

L:400-650mm  W:200-350mm  H:250-350mm

Primary carton feeding height

800-950mm

Shipping box outputting height

780-880mm

Power supply

220V/380V, 50/60HZ, 5.5KW

Air source requirement

0.6-0.7Mpa

 

PLC

Siemens

Servo motor

Siemens, 5pcs

HMI

Siemens

Pneumatic parts

SMC

Low pressure parts

Schneider

Machine frame

Seamless square tube

Exteral protection

Organic glass, stop during door open detection

Technical Parameters of Carton corner posts labeling machine

41
42

No.

Items

Parameter

1

Labeling speed

Flat sticker 5-30 cases/min

Corner sticker 2-12 boxes/min

2

Labeling accuracy

±3mm

3

Scope of application

Width 20-100 mm, Length 25-190 mm

4

Maximum size of label rolls

Label roll outer diameter 320 mm, paper roll inner diameter 76 mm

5

Control unit

PLC S7-200smart Siemens

6

Printing

Zebra printer

Print Resolution:300dpi

Print area: 300*104mm

Meet existing print area size requirements and provide confirmation of applicable print area size range

7

Operation control (analysis)

7-inch color LCD screen and touch panel. The equipment can connect with the database, print and label the data in real time, and realize multi-level coding association.

RS232 and USB port

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Adjustments

Fully automatic adjustment

9

Print content

Can print ordinary bar code, text, variable data, two-dimensional bar code and rfid label;

10

Communication

The device can communicate with the tracing code system, receive the printing instruction of the tracing code system, and feedback the signal to the tracing code system after the printing is finished, so as to avoid the tracing code confusion.

11

Alarm

The equipment is equipped with acousto-optic alarm lamp, when abnormal occurs in the production process, the equipment alarm and stop, and display alarm information on the touch screen, which is convenient for fault inspection and troubleshooting.

12

Body Material

Stainless Steel 304 and Aluminum

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Dimensions (length × width × height)

805(L)×878.5(W)×1400mm(H)

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Total machine power

1.1KW

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Total gas consumption (maximum)

10 L/min

Technical Parameters of On-line weighing system

53

Mode

Online weight detection

Rejection

Holding

 

WinCK8050SS30

806061

806062

Max Range kg 30

Stainless Steel Roller-8pcs

Stainless Steel Roller-8pcs

Min Display g 5

Motor driven, powered

Powered

Dynamic accuracy * g ±20

Stainless steel rack

Stainless steel rack

Speed *case/hr) 800

Weight belt length mm 800

Width of weighing belt mm 500

Weigher length mm 865

800

800

Weigher width mm 600No guardrails

600

600

Side panel width mm -

Production line height  mm 600 ± 50

600 ± 50

600 ± 50

Direction of delivery (to display) Left à Right

Rejecting method Off signal only

Rejecting cylinder  

Yadke, Taiwan

Touch Screen 7inch,Taiwan's Wilentong, not Ethernet

Machine frame Stainless steel

Holding frame Stainless steel

Control board Stainless steel, surface drawing

Slide cover No

Guardrail Aluminium alloy sections

Transport drum Carbon steel, galvanized surface

Transport table structure Special aluminum profile, aluminum anodizing

Weighing sensor 1pcs,Mettler Toledo brand

Mode of speed regulation Schneider inverter550w

Ethernet communication interface No

Communication interface RS485

Sound and light alarm lamp Schneider, or Germany WIMA

Leather belt Black, wear-resistant PVCshanghai

Holding screw Rubber and stainless steel±50 mm

Electrical source 220VAC50Hz

Motor Taiwan polis deceleration motor

China JSCC

Photoelectric switch Bona, United States, reflector

Switching off Mueller Electric, Germany

Small circuit breakers Schneider, France    
Knob switch/button switch Schneider, France    
Switching Mode Power Supply Schneider, France    
Weighing controller IVEN,MoveWeigh    
Locking-in range on synchronization IVEN,MoveWeigh    
Active drum (weighing) IVEN,MoveWeigh    
follower drum (weighing) IVEN,MoveWeigh  

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