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Non-PVC soft bag IV solution turnkey plant

Brief Introduction:

IVEN Pharmatech is the pioneer supplier of turnkey plants that provides integrated engineering solution for worldwide pharmaceutical factory such as IV solution, vaccine, oncology etc., in compliance with EU GMP, US FDA cGMP, PICS, and WHO GMP.

We provide the most reasonable project design, the high quality equipment and the customized service to different pharmaceutical and medical factories from A to Z for Non-PVC soft bag IV solution, PP bottle IV solution, Glass vial IV solution, Injectable Vial & Ampoule, Syrup, Tablets & Capsules, Vacuum blood collection tube etc.


Product Detail

Product Tags

Product Description:

IVEN Pharmatech is the pioneer supplier of turnkey plants that provides integrated engineering solution for worldwide pharmaceutical factory such as IV solution, vaccine, oncology etc., in compliance with EU GMP, US FDA cGMP, PICS, and WHO GMP.

We provide the most reasonable project design, the high quality equipment and the customized service to different pharmaceutical and medical factories from A to Z for Non-PVC soft bag IV solution, PP bottle IV solution, Glass vial IV solution, Injectable Vial & Ampoule, Syrup, Tablets & Capsules, Vacuum blood collection tube etc.

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What does IVEN Non-PVC soft bag IV solution turnkey project include:

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Product Video

Core description

IVEN’s integrated engineering solutions for pharmaceutical and medical factory include the clean room, auto-control and monitoring system, pharmaceutical water treatment system, solution preparing and conveying system, filling and packing system, automatic logistics system, quality control system, central laboratory and etc. Focused on customers’ individual requirements, IVEN customizes engineering solutions meticulously for users on:

*Pre-engineering consulting service
*Production process selection
*Equipment model selection and customization
*Installation and commissioning
*Validation of the equipment and process
*Production technology transferring
*Hard and soft documentation
*Training for skilled workers and so on.

Product operation steps

1.Non-PVC soft bag IV solution Forming-Filling-Sealing production line:

This line is used to produce IV bag by Non-PVC(PP) film, and finishing bag forming, printing, filling and sealing by the same machine.
The IV bag size ranges from 100ml - 5000ml. Only need half an hour to change from one size to another. It has special design of 130mm width to save film, also can realize 100% film utilization, no any waste material.

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2.Sterilizing system:

It is used to sterilize the finished IV bag by superheated water at 121℃. The sterilizing time can range from 15 - 30 minutes according to different production technology requirement, sterilizing temperature is adjustable.
We can equip with automatic IV bag loading and unloading machines, also automatic sterilizing carts conveying system as option.

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3.Packing system:

It can finish IV bag drying, leak detection, light inspection, overwrapping and carton packing.
We can equip with automatic shipping carton opening, instruction manual and certificate inserting, carton packing, carton sealing, labeling, data tracing system, and auto rejection system, which can reject the cartons with wrong weight, or the ones with unqualified label.

4.Pharmaceutical water treatment:

It includes purified water treatment (2RO+EDI), water distiller (WFI), and pure steam generator. PW tank and WFI tank is included as well.

5.Solution preparation system:

It is used to mix the medicine with injection water together. We equip with 2 sets of solution preparation tanks, with Mettler-Toledo load cell, and magnetic stirring system.

6.Clean room & HVAC:

It includes clean room wall panels, ceiling panels, windows, doors, flooring, lighting, air handling unit, HEPA filters, air ducts, alarming, auto control system etc. To keep the key IV solution production process protected under Class C + A environment.

7.Black utility

It includes air compressor system and boiler system to supply necessary compressed air and steam for Non-PVC soft bag IV solution production.

8.Laboratory:

It includes all kinds of lab testing instruments, and lab furniture to test the IV bag samples and raw material, such as stability chamber, HPLC, atomic absorption, ultraviolet spectrometer, fourier transform infrared spectrometer  etc.

9.Distribution & pipeline system:

It includes all kinds of process pipeline and industrial pipeline needed in Non-PVC IV bag turnkey plant, such as purified water, injection water, pure steam, cooling water, chilled water, compressed air, industrial steam etc.

Main advantages of IVEN Non-PVC soft bag IV solution production line:

* 100% film utilization: no waste edge between every two IV bags, reducing both material and energy consumption.
* Reliable heating and welding system: Make sure the leakage rate for IV bags less than 0.03%.
* Quick changeover: Only need 0.5-1 hour to switch from one IV bag size to another.
* Compact structure, reduce 1/3 length of the machine, save room space and running cost.
* Stable running and transmission system: use combo-port design, only need 1 control system, 1 HMI and 1 operator.
* Safe filling nozzle: Adopt patent contact filling, no solution overflows, no particles generation during IV bag filling process.
* Auto detection and faulty rejection system to reject the unqualified IV bags automatically after cap welding.

Cost saving of IVEN patent designed IV bags:
a.Special IV bag design with width of 130mm, one IV bag can save 10mm film than other suppliers.
b.No wasted edge between IV bags and groups, 100% film utilization.
c.Can save 250 iv bags more per roll of film than others with width of 135mm

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IVEN have a very professional technical and engineering team, our onsite training and after-sales support can give long term technical assurance for your NON-PVC IV fluid turnkey plant:

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IVEN Full range of documentation can help you get GMP & FDA certificate for your IV fluid plant easily(Including IQ / OQ / PQ / DQ / FAT / SAT etc both in English and Chinese version):

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IVEN profession and experience can help you finish whole IV solution turnkey plant in the shortest time and avoid all kinds of potential risks:

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IVEN oversea pharmaceutical turnkey plants customers:

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Till now, we’ve already provided hundreds sets of pharmaceutical equipment and medical equipment to more than 50 countries.

Meanwhile, we helped our customers to built 20+ pharmaceutical and medical turnkey plants in Russia, Uzbekistan, Tajikistan, Indonesia, Thailand, Saudi, Iraq, Nigeria, Uganda, Tanzania, Ethiopia, Myanmar etc, mainly for IV solution, injectable vials and ampoules. All these projects won our customers and their government high comments.

We also exported our IV solution production line to Germany.

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Capacity range of IVEN Non-PVC soft bag IV solution turnkey plant:

Item Main Content
Model SRD1A SRD2A SRS2A SRD3A SRD4A SRS4A SRD6A SRD12A
Actual Production Capacity 100ML 1000 2200 2200 3200 4000 4000 5500 10000
250ML 1000 2200 2200 3200 4000 4000 5500 10000
500ML 900 2000 2000 2800 3600 3600 5000 8000
1000ML 800 1600 1600 2200 3000 3000 4500 7500
Power Source 3 Phase 380V 50Hz
Power 8KW 22KW 22KW 26KW 32KW 28KW 32KW 60KW
Compressed Air Pressure Dry and oil-free compressed air, the cleaness is 5um,the pressure is over 0.6Mpa.The machine will automatically warn and stop when the pressure is too low
Compressed Air Consumption 1000L/mim 2000L/mim 2200L/mim 2500L/mim 3000L/mim 3800L/mim 4000L/mim 7000L/mim
Clean Air Pressure The pressure of clean compressed air is over 0.4Mpa, the cleaness is 0.22um
Clean Air Consumption 500L/min 800L/min 600L/min 900L/min 1000L/min 1000L/min 1200L/min 2000L/min
Cooling Water Pressure >0.5kgf/cm2 (50kpa)
Cooling Water Consumption 100L/H 300L/H 100L/H 350L/H 500L/H 250L/H 400L/H 800L/H
Nitrogen Consumption According to the customer's special requirements, we can use the nitrogen to protect the machine, the pressure is 0.6Mpa. The consumption is less than 45L/min
Running Noise <75dB
Room requirements Temperature of the environment should ≤26℃, the humidity: 45%-65%, Max. humidity should less than 85%
Overall Size 3.26x2.0x2.1m 4.72x2.6x2.1m 8x2.97x2.1m 5.52x2.7x2.1m 6.92x2.6x2.1m 11.8x2.97x2.1m 8.97x2.7x2.25m 8.97x4.65x2.25m
Weight 3T 4T 6T 5T 6T 10T 8T 12T

IVEN Non-PVC soft bag IV solution turnkey plant can supply you different types of bag designs:

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